How to take care of your welding machine to improve your lifespan and maximizing its optimum quality? Let’s take a look at our article below!
After knowing the benefits of using a welding machine, today we will dive down into how to take care of your welding machine.
Like any machinery, a welding machine also needs proper maintenance to ensure that the welding machines are in top condition. Asas
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Without proper maintenance your welding machine might experience catastrophic failure or shorten its lifespan.
So, how to take care of your welding machine? Let’s dig in!
Table of Contents
How to Take Care of Your Welding Machine
1. Regular Cleaning
Clean the welding machine regularly from dust, dirt, and metal debris that may stick to its surface.
Use a brush or soft cloth to clean the outside of the machine on a regular basis. Be sure to turn off the machine and let it cool completely before cleaning it.
2. Check The Cables and Connectors
To ensure the safety of your welding machines, make sure to check its cables and connectors.
There are several steps to prevent cable damage such as avoiding pulling or dragging the cables forcibly.
You can also use suitable cable protectors to protect the cable from excessive heat exposure and welded fire spark.
Damaged cables and connectors can cause various interferences to the welding machine such as unstable current, decreased welding performance, and even can cause a short circuit.
By taking care of the cables and connectors properly, you can extend the lifespan of your welding machine, improve safety during welding, and produce optimum welding results.
Also Read: “5 Benefits of Using Welding Machine“
3. Regular Maintenance
To ensure your welding machine works optimally and is durable, routine maintenance is mandatory.
Detailed instructions for care can be found in the user manual, but generally you need to pay attention to a few things.
- First, check the power and welding cables regularly to ensure no damage.
- Second, lubricate the moving parts to ensure a smooth and friction-free movement.
- Third, clean the welding machine of dust, dirt, and spark of welded fire.
- Fourth, check electronic components such as cables, terminals, and connectors to make sure there is no damage.
- Finally, don’t forget to replace spare parts that are already broken.
With regular maintenance, you can maximize the performance of the welding machine, extend its life, and of course ensure safety during welding. Remember, a well-maintained welding machine is a valuable investment.
4. Put It in a Right Place
Keep the welding machine in a dry place that is also protected from dust and moisture. Avoid keeping it exposed to direct sunlight or extreme temperatures. Be sure to keep it in a safe and stable position to prevent falling.
5. Calibration
For optimal and consistent welding results, regular welding machine calibration is no less important than routine maintenance.
Calibration details can be found in the user manual, but the point is to ensure that the welding machine produces the current and voltage that corresponds to the requirements of welding applications.
The correct currents and voltages determine the weld penetration, metal fusion, and weld shape desired. If the calibration is not correct, the weld results may be inconsistent, such as shallow or deep penetrations, weld defects, and difficulty controlling the weld bow.
The calibration process involves reading the user manual, setting up the measuring instrument, following the steps described, and recording the results. If you’re in doubt, don’t hesitate to ask for the help of an expert technician.
With proper calibration, your welding machine can work optimally and produce high quality welding consistently.
Maintaining your welding machine is a crucial part to ensure not only an optimum performance of your welding machines but also can prevent a risk of injury to you.
Aside from that, the quality of your welding machine in a first place is a mandatory thing to consider.
Choose the welding machine that already meets the Indonesian standards and have the SNI logo on it.
As the welding machines that are already having an SNI logo on it have already been tested for its quality and safety aspects.
The SNI Certification itself is a type of certification to ensure that every product and service is within Indonesian standards.
The products that are about to be sold and distributed in Indonesia need to undergo a series of tests. This applies to many if not all of the products including the welding machines.
Also, not only beneficial for the Indonesian customers and bringing a peace of mind to them, the SNI certification is also quite beneficial for the business owners alike.
As having an SNI certification to your products can bring a lot of trust to your products from the Indonesian customers, and it also can be a marketing tool too!
So, if you’re a business owner that needs to certify your products with the SNI certification, kindly check this link!
